Circular Type Manual Unloading Machinery
Our manual unloading vibratory bowl machines are robust, high-performance mass finishing solutions engineered to achieve exceptional results across various applications, including deburring, polishing, descaling, deflashing, and smoothing. These machines are specifically designed to enhance surface finishes on a broad spectrum of components, whether they are metal, plastic, or ceramic. Built for durability and efficiency, they provide reliable and consistent performance, making them ideal for both high-volume production and custom finishing projects.
Harnessing the power of vibration
At the heart of our vibratory finishing machines lies a robust steel bowl lined with durable rubber or polyurethane. This bowl is filled with the appropriate media, such as ceramic, plastic, porcelain or maize, depending on the desired finish for your components. Eccentric weights mounted on an extended shaft, attached to a heavy-duty motor, generate powerful vibrations that create the cascading action of the media chips and components.
Tailored performance for diverse applications
The versatility of our vibratory finishing machines lies in the ability to adjust the vibration intensity and media selection to suit the specific requirements of your components. Varying weights and angles of the eccentric weights, along with carefully chosen media combinations, enable our machines to manage a diverse range of components, from delicate parts to heavy castings.
Standard features for unwavering quality
Our vibratory finishing machines are meticulously engineered to provide consistent, high-quality results:
- Effective motor position for superior vibration.
- High-tensile nut bolts for extended machine life
- Efficient removal of process fluid for optimal surface finish.
- Energy-efficient motor for eco-friendly operation.
- Shot-blasted bowls before and after polyurethane lining for enhanced paint adhesion.
- Smoothly ground internal welds for a seamless finish.
- Anti-rotation motor locking plate for secure operation.
- Stress-relieved bowls for long-lasting durability
Polyurethane corrosion-resistant paint for extended life and improved aesthetics.
Easy-opening media discharge door for media changes.
Advantages of Vibratory Finishing
Sharmic vibratory finishing machines offer a multitude of advantages that make them an invaluable asset for your surface finishing needs:
- Capable of managing a wide range of part sizes, from very small to large.
- Batch or continuous operation for flexible production
- In-process inspection for quality control
- Optional integral separation for efficient media and component separation
- Superior media/parts mixing due to the combined cascade and circular action.
- Economical solution for general-purpose work, heavy-deburring, and continuous inspection
- Optional automation capability for streamlined production
Batch processing for precision control
Our batch processing system allows you to maintain precise control over the finishing process, ensuring consistent results for every component. The enclosed bowl design minimises media loss and contamination, while the media discharge door facilitates easy changes between batches.
Continuous operation for high-volume production
For high-volume production needs, our vibratory finishing machines can be seamlessly integrated into continuous processing lines. This ensures continuous throughput and consistent surface finishes for a wide range of components.
| Machine Type | Chamber Width (mm) | Chamber Length (mm) | Total Width (mm) | Total Length (mm) | Total Height (mm) | Capacity (L) | PU Thickness (mm) | Steel Thickness (mm) | Weight (Kg) | Motor Cycle (rpm) | Motor Power (kW) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| VRM2 | 59 | 221 | 277 | 277 | 251 | 2 | 7 | 3 | 11 | 3000 | 0.05 |
| VRM20 | 127 | 438 | 478 | 530 | 520 | 18 | 20 | - | 60 | 3000 | 0.27 |
| Models | Total Volume (ltrs) | Media Capacity (kg) | O.D. (mm) | Bowl ‘U’ Width (mm) | Motor (hp) |
|---|---|---|---|---|---|
| SM1 | 30 | 25-35 | 615 | 205 | 1 |
| SM2 | 60 | 30-60 | 710 | 230 | 1 |
| SM3 | 90 | 90-110 | 855 | 255 | 1 |
| SM4 | 120 | 120-150 | 1020 | 265 | 1.5 |
| SM10 | 300 | 300-350 | 1350 | 345 | 2/2.4 |
| SM20 | 600 | 600-700 | 1605 | 430 | 5/6.7 |
| SM40 | 1200 | 1200-1400 | 2010 | 530 | 10 |
Optional Extras: Complete bowl lining with cast polyurethane, including the separation area.
Optional Extras: Polyurethane interference paddle for automatic unload and separation which eliminates metal contact.
Sharmic: Your Partner in Surface Finishing Excellence
Contact us today to discuss how our vibratory finishing machines can revolutionise your surface finishing capabilities.
